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3-in-1 Automatic Glass Bottle Easy to Operate Cap Soft Carbonated Drinks Juice Beverage Filling Capper Capping Machine

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Zhangjiagang Hengyu Beverage Machinery Co., Ltd.

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3-in-1 Automatic Glass Bottle Easy to Operate Cap Soft Carbonated Drinks Juice Beverage Filling Capper Capping Machine

Name: 3in1 Automatic Glass Bottle Easy to Operate Cap Soft Carbonated Drinks Juice Beverage Filling Capper Capping Machine
Brand: HENGYU
Price: 1 USD

3-in-1 Automatic Glass Bottle Easy to Operate Cap Soft Carbonated Drinks Juice Beverage Filling Capper Capping Machine Manufactures

application : Beverage

packaging type : Bottles

packaging material : Glass

automatic grade : Automatic

driven type : Electric

Voltage : Customized

Place of Origin : Jiangsu, China

Brand Name : HENGYU

dimension(l*w*h) : 4850*3800*2750 customized

warranty : 2 years

key selling points : High Productivity

filling material : Soft drink

filling accuracy : 0.1%

machinery test report : Provided

video outgoing-inspection : Provided

core components : motor, Pressure vessel, Pump, PLC, Gear, Bearing, Gearbox, Engine

Weight (KG) : 1500

Function : Washing Filling Capping

Bottle type : Glass bottle

Material : SUS304/316

Control : PLC+HMI

Electrical equipments : International brands

Processing Types : Isobaric Pressure Filling

Feature : No foaming

Filling range : 200-1500ml

Liquid feeding : Membrane valve

Key words : carbonated water filling machine

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3-in-1 Automatic Glass Bottle Easy to Operate Cap Soft Carbonated Drinks Juice Beverage Filling Capper Capping Machine

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Product Description

DCGF40-40-12BH
glass bottle filling machines

Product Capacity:12000BPH@500ml

Glass Bottle/Crown Cap

- Product Features -

1. The whole machine adopts the design of stuck bottleneck suspension operation mode so that the bottle is stable and reliable under high-speed operation, and at the same time, the number of changed parts is greatly reduced, making it more convenient and fast when changing the bottle type.

2. A new generation of stainless steel flip bottle clamp is adopted so that the clamp does not contact the upper part of the thread of the bottle mouth, and a spray head is provided so that the inner wall of the bottle can be rinsed fully without dead corners.

3. Adopting advanced pressure filling process, the filling is fast, stable, and accurate.

4. Adopt advanced capping structure for crown cap without any surface damage of the cap.

5. The whole machine adopts man-machine interface touch screen buttons, PLC computer control, and is equipped with a cover missing and overload protection alarm device, which can find and eliminate faults in time and have a high degree of production automation.

6. The parts in contact with water are made of high-quality stainless steel, and the main electrical components are all products of well-known international manufacturers.

-Technical Parameters-

Model (BCGF)	14/12/5	18/18/6	24/24/6	32/32/8	40/40/12	50/50/12	60/60/15
Washing heads	14	18	24	32	40	50	60
Filling heads	12	18	24	32	40	50	60
Capping heads	5	6	6	8	12	12	15
Capacity (BPH)	2000	3500	5000	8000	12000	16000	20000
Power(kw)	2.2	3.5	4.5	6	7.5	9.5	11.2
Dimension (mm)	24001600 2500	26001920 2550	31002300 2800	38002500 2900	46002800 2900	54503300 2900	65004500 2900
Weight(kg)	2500	3500	4500	5600	8500	9800	12800

-Detailed Images-

Washing Part

1)Into bottle way is flat conveyor cooperated with bottle feeding screw.

2)All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean .

3)304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing

4)304/316 stainless steel washing pump make the machine more durable .

Filling Part

1)304/316 Stainless steel high precision filling nozzle

2) Filling volume adjustable in fine rank, same liquid level after filling

3)All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

4) 304/316 stainless steel filling pump

5)Efficient spray nozzle rinse thoroughly and save water for flushing

6)Air lifting mechanism makes the running more stable and smooth.

Capping Part

1) Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

2)All 304/316 stainless steel construction

3)No bottle no capping

4)Automatic stop when lack of bottle

5)Capping effect is stable and reliable ,Defective rate ≤0.2% .

Auxiliary

Water Treatment System

1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis (one level)
4 UV sterilizer
5 Finished water tank + Pure water pump

Pretreatment System

This project is to design for the carbonated drinks preparation to meet the client’s technics, which includes hot water section,sugar melting section, syrup storage section, sterilizing section, carbon mixing section. This design is popular in the modern beverage field worldwide, with the advantages of high efficiency, energy saving, continuous working, etc.

CO2 Mixer

Mixer is designed and made for improving the proportion of water, syrup and carbonated dioxide. It adopts foreign advanced technology-static mixer to lighten water layer, increase carbonizing time, ensure mixing efficiency. Adopt carbon dioxide back
flow deoxygenation, which can save carbon dioxide and deoxidize. High quality water pump and SEIMENS electrical equipment and other parts make up a complete automatic control system.

Bottle Depalletizer

Automatic depalletizer is to unload the palletizing aluminum cans and glass bottles from the palletizing plate with each layer as the unit, and automatically transfer them to other equipment of the filling production line. It is an essential part of a high-speed production line to improve the efficiency and save labor cost.

Spray Cooling/Warming Tunnel

This machine can reduce the temperature of hot filling drinks to 36 -40 ℃,or increase the temperature of cold filling carbonated drinks to 25-30℃. It is used widely in carbonated drinks,hot tea drinks,juice drinks and production line. After designed.The specially designed tunnel can also have the function of heat preservation and sterilization

Sleeve Labeling Machine

This machine adopts international advanced technology; cover the circle label on the pet bottle. And then hot shrinking to fix on
the position which bottle body designated. This machine's structure is compact, and suitable for the production line of different
direction and different height.

Shrink Film Packing Machine

The machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

Vision Hengyu

Service

1. Installation & debugging
After equipments reached the workshop of customer, place the equipments according to plane layout we offered. We will arrange seasoned technician for equipments installation, debugging and testing production at the same time to make the equipments reach the rated producing capacity of the line.

2. Training
Our company offers technology training to customer. The content of training is structure and maintenance of equipments, control and operation of equipments. Training is in the workshop of customer. Seasoned technician will guide and establish training outline.After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.

3. Quality guarantee
We promise that our goods are all new and not used. They’re made of suitable material, adopts new design. The quality,specification and function all meet the demand of contract.

4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. After quality guarantee, we offer technology support and after sales service. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.

Packing and delivery

FAQ

Q1: Are you a trading company or a manufacturer?
A1: We are the direct manufacturer. This allows us to offer factory-direct pricing while maintaining excellent quality standards.Our experienced Engineering Team has over 25 years of expertise. We welcome you to arrange a factory tour!
Q2: How can I be assured of your machine's quality?
A2: For your confidence, we provide a video demonstration of your specific machine undergoing full operational testing prior to shipment. We also encourage you to send us your sample bottles for a trial run on our equipment.

Q3: What warranty and support do you provide with your machines?
A3: We stand behind the quality of our machines with a comprehensive 12-month warranty. Beyond this, we are committed to providing lifelong technical support to ensure your long-term operational success.
Q4: What is the lead time after payment?
A4: The delivery timeframe depends on the specific machine model and configuration you have finalized. We will provide a confirmed schedule upon order confirmation.
Q5: How will the machine be installed upon arrival?
A5: To ensure seamless setup and operation, we will dispatch our qualified engineers to your factory. They will handle the complete installation and provide comprehensive training for your staff on machine operation.
Q6: What about spare parts availability?
A6: Following the finalization of your order, we will furnish you with a detailed spare parts list for your reference and future needs. Essential parts are readily available to minimize downtime.

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